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The critical alignment for a roll-forming machine
is to ensure that the shoulders of the dies are in a straight line for
both the upper and lower die sections. Flatness and vertical parallelism
of the dies to each other are also important.
The L-742 is uniquely qualified to perform both alignments usually with
one set up. Using a fixture, three single-axis targets (A-1519, A-1519HR
or A-1520) are mounted horizontally on three dies, either on the shoulder
or the end. Two of the targets are mounted on the upper section and one
on the lower section. The vertical laser is then made parallel, or "bucked
in," to them. The rest of the dies, both in the upper and lower sections,
can then be checked for axial straightness from the same setup. If they
are out of tolerance, the targets can be left on the dies and used for
alignment. When the readout reads zero, the die is aligned.
To
check the vertical parallelism of the upper set of dies to the lower set,
the horizontal laser plane is "bucked in" to the tops of 2 dies
(using 3 reference points), usually in the upper section of dies. The
single-axis targets can then be moved to other dies in the upper section
to check for flatness deviation from the reference dies. To check parallelism,
one target is placed on the lower set of dies and adjusted so it reads
zero. It can then be moved to other dies on the lower section and any
deviations from the reference points are a measure of parallelism.
The L-742 can also be used to check the squareness of the support wall
to the machine bed by taking advantage of the L-742's built-in squareness.
A word of caution: If the machine is going to be aligned, rather than
just measured, then it is important to put the laser on an instrument
stand. If the laser is on the machine bed or table, adjusting it will
most likely move the laser and thus affect the setup.
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